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　　新浦化学(泰兴)有限公司系新加坡新浦化学私营有限公司全资子公司，位于泰兴经济开发区疏港路1#。公司成立于1995年12月30日，经过数次扩建和发展，现有年产75万吨离子膜烧碱装置、年产50万吨氯乙烯装置、年产32万吨苯乙烯装置、年产18.5万吨硝基苯装置、年产13万吨苯胺装置和自备热电厂。现投资总额为71052万美元，注册资本为35400万美元。2016年，成立新浦烯烃(泰兴)有限公司，建设110万吨/年轻烃综合利用项目;成立新浦化学(仓储)有限公司，建设40万立方米轻烃仓储项目。
　　新浦化学已经采用了近5套横河的DCS系统，还有变送器、流量计、PH计、色谱等产品。本项目中，横河电机(中国)有限公司成功的将离子膜烧碱四期所用旧系统替换为CENTUM VP R5控制系统。
　　挑战与解决方案
　　这个项目是烧碱四期改造项目，烧碱四期项目是一套年产15万吨烧碱、4.5万吨苯胺的装置，于2006年正式投产。经过一段时间的使用后，由于旧系统设备老化，后经过双方技术确认后决定更换为横河电机的DCS控制系统。
　　本次烧碱四期DCS系统改造工程包含烧碱和苯胺两个装置，总点数为1800点。项目面临的挑战是，要在保持原先现场电缆和机柜不被更换的前提下，仅将原先系统软硬件改造为当时横河电机最新的CENTUM VP R5控制系统。该装置已投运多年，用户为确保改造项目完成后的一致性，要求所有资料必须从原系统中导出。横河电机必须在规定时间内独立完成软硬件的调研工作，确保控制功能的完整性和一致性。停车改造时间仅为10天。项目工期紧凑，难度比较大。而且为了保证硬件的可靠性，在没有机柜的条件下，利用安装板完成出厂测试。
　　为此，横河电机(中国)有限公司成立了由工程、技术、营业人员组成的专门项目组，借助横河电机自主开发的系统升级工具，对该项目实施升级改造。由于采用专用升级工具，不仅大幅提高了前期对原系统软硬件调研的工作效率，也保证了项目的质量。通过用户的积极配合和横河电机的共同努力，加强工程各阶段与客户的充分沟通，仅用了5天的停车时间就圆满完成了本次改造工程，装置于2015年十一国庆前夕顺利按计划一次开车成功，并平稳运行至今。

Siemens 6ES5 300-3AB11 -FS- 6ES53003AB11

Siemens 6ES5 951-7LD21 6ES5951-7LD21

Siemens Simatic S5 6ES5 943-7UB21 CPU .

SIEMENS 6ES5-487-3LA11 6ES54873LA11 I/O MODULE

Siemens 6ES5 700-1LA12 6ES5-700-1LA12 Subrack CR1

Siemens S5CP524 6ES5524-3UA13 E Stand 6. Plus EPROM 6ES5373-1AA41

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Siemens TP177B 6AV6 642-0BC01-1AX1 Touch Glass

RME HDSPE PCI EXPRESS CARD INTERFACE MULTIFACE DIGI

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Wago 750-333 PROFIBUS DP/V1 FIELDBUS COUPLER

SIEMENS 840D OP031 6FC5203-0AB11-0AA0

Modicon AS-T151-000

Schneider Modicon AUTOMATION TSX COMPACT DAP 216 AS-BDAP-216 OUTPUT MODULE NO WIRES

Schneider Modicon AEG/GOULD// AS-B875-111 ANALOG INPUT MODULE XLNT

Schneider Modicon AS-B882-239 USPP ASB882239

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SCHNEIDER AUTOMATION AS-BDAP-218 OUTPUT MODULE

SIEMENS 455-IOEX SIMATIC TI405 INPUT/OUTPUT EXPANSION MODULE

RELIANCE ELECTRIC 45C-201C USPP 45C201C

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OMRON SYSMAC C200H-ASC02 ASCII UNIT COMMUNICATIONS MODULE

SIEMENS SIMO DRIVE 1P 1P 6SN1124-1AB00-0AA1

SIEMENS SINUMETIK 840D NCU-BOX 13A 6FC5247-0AA00-0AA26FC5356-0BB11-0AE0

SIEMENS QTY 10 OP015 6FC5203-0AF03-0AA0 Membrane Keypad

AllenBradley1771-OQ16/CIsolatedDCOutputModuleB01

Allen Bradley SLC500 Output Module 1746-OW16 Sec C

ABB NDCU-11C

ZSD250-30-19 Zero Star Seiki High Precision Roll Leveller Straightener 1992

(X8-5) 1 NIB SQUARE D 8030-PS35 POWER SUPPLY SEALED X8-5

MODICON 384B USPP 384B

ALLEN BRADLEY 1392-B100-RK-MC-B-D1-F2-F4 USPP 1392B100RKMCBD1F

GENERAL ELECTRIC L28490P05 USPP L28490P05

FOXBORO G0113CV USPP G0113CV

SIEMENS 6FM1-470-3BA20 USPP 6FM14703BA20

SECO M4207-00020A USPP M420700020A

YASKAWA ELECTRIC JAMSC-C8120 NSPP JAMSCC8120

Siemens 6ES5 615-0UA11 6ES56150UA11

Siemens Positioning Module 6ES5 266-8MA11 SURPLUS OPENED BOX

SIEMENS 6ES5456-7LA11 6ES5 456-7LA11S5-115U 456-7 Digital Output

Siemens 6ES5 420-8MA11 USPP 6ES54208MA11

Siemens S5 PLC 6ES5 306-7LA11 Interface Lead

Siemens CPU 221 6ES7 211-0BA23-0XB0 6ES7211-0BA23-0XB0

Sharp JW50H JW-50CUH JW50CUH Control Module

Square D 8030 PS-30

SIEMENS 3RK2200-0CE02-0AA2 INTERFACE MODULE 3RK22000CE020AA2 BRAND

WE SHIP SAME PVDM2-32 CISCO 32-channel Packet Fax/Voice DSP Module

Siemens 6GF1018-2AA Vision Sensor

Siemens TP177A 6AV6 642-0AA11-0AX1 Protective Film

Schneider Modicon SEALEDAUTOMATION DTA200/AS-HDTA-200

Schneider Modicon AS-BDEP-220 INPUT MODULE ASBDEP220

Schneider Modicon AS-B804-116 OUTPUT MODULE 115VAC

Schneider Modicon LOCAL I/O INTEFACE EXPANDER MODEL AS-J200-001

Schneider Modicon AS-J890-001

Schneider Modicon AS-B875-101 Analog Input ASB875101 An In

SchneiderElectricXBTGT4330Panel

SIEMENS 6ES7 331-7PF11-0AB0 INPUT MODULE 6ES73317PF110AB0

SBI-7126T-T1L 2TB SATA Blade Server 2x 2.53GHz Nehalem

Siemens HMI 6AV6 642-0BD01-3AX0 NIB 6AV66420BD013AX0

SIEMENS Sinumerik 6FX1151-1BC01 Videoint Col .

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SIEMENS 6SN1130-1AA11-0CA0 NSFP 6SN11301AA110CA0

SIEMENS 6SN1118-0NH01-0AA0 6SN1 118-0NH01-0AA0 SIMODRIVE 611-U Control Unit QTY

SIEMENS 6FC5-203-0AB12-0AA0 USPP 6FC52030AB120AA0

AllenBradleyPanelviewPlus10002711P-RDK10C/B2711PRDK10C

Allen nBradlet 1771-OAD C Rev E01 AC Output Module

ABB DRAW-OUT KIT CAT#K7WR-H REAR CONNECTION S7 HORIZONTAL NIB

Adept Technology 90400-81021 EXC Controller Robot

(6846) Reliance Electric High Speed Driver 0-54200-3 (6846)

INDRAMAT TDM1.2-050-300-W1-000 NSPP TDM12050300W1000

WESTINGHOUSE 4D14854G02 USPP 4D14854G02

FANUC A06B-6059-H003 NSFP A06B6059H003

DYNAVISION S-16-24 USPP S1624

RELIANCE ELECTRIC 801429-1SD USPP 8014291SD

NIPPON DENSO US-241 USPP US241

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Siemens 6ES5 431-4UA12 6ES54314UA12

Siemens 6ES5-900-7AD11/6ES5900-7AD11 CONTROL MODULE XLNT

SIEMENS 6ES5-381-7AA11 USPP 6ES53817AA11

Siemens 6ES5 430-8MC11

Siemens S5 6ES5 308-3UB11 6ES53083UB11 Interface Module

Siemens 6SE7038-6GL84-1JB0 6SE7 038-6GL84-1JB0 FreeShip

Siemens 6ES7 334-0CE01-0AA0 -- 6ES73340CE010AA0

Siemens PC612-B2200-R963

Mitsubishi AJ71UC24 Melsec Ethernet Interface Module AJ71-UC24

WS-X6502-10GE CISCO 6500 10 GIGABIT ETHERNET BASE MODUL

Siemens 6ES7 361-3CA01-0AA0 6ES7361-3CA01-0AA0

Siemens Profibus DP 6ES7972-0BB50-0XA0 NIB

Reliance 0-56308-1

Schneider Modicon / 3M Cable Assembly AS-W808-002 _ ASW808002 Groupe /

Schneider Modicon AS-B239-001 NSFP ASB239001

Schneider Modicon AS-P930-007 USPP ASP930007

Schneider Modicon AS-B825-016 PLC

Schneider Modicon AS-B556-101 OUTPUT MODULE 5V TTL

Modicon MPCST52NDJ10T Telemecanique Magelis Smart iPC

Siemens Simatic 6ES5 Input Module 318-8MA12

SIEMENS 6ES5-482-7LA11 USPP 6ES54827LA11

Siemens SCD 1597 K Control Panel 6AV8100-1BC00-0AA1 Looks

SIEMENS 6DD1681-0AJ1 CONVERTER SU12 SIMADYN

SIEMENS SINUMERIK 800 6FX1151-1BD01 6FX11511BD01

SIEMENS 6SN1111-0AA01-1BA1 LINE FILTER FOR INFEED (5KW) GOOD TAKEOUT

SIEMENS Simodrive 6RB2000-0GB01 Power Control Board

SIEMENS 6FC9348-7HX NSFP 6FC93487HX

Advantech ECM-3610 REV.A1.2

ALLEN-BRADLEY 1771-OGD TTL OUTPUT MODULE

ABB ACS600 MULTIDRIVE MODULE # ACN6340255500000300902

ACUMETER DIVISION MAY COATING TECHNOLOGIES PTC-8 PN77-0902 TEMPERATURE CONTROL

6ES7467-5GJ01-0AB0 6ES7467-5GJ02-0AB0 Brand , Factory Sealed,

900' Rust 250MCM 250 MCM 3/0 Rust Aluminum Cable Wire URD 600 volt

SQUARE D MEL36800LSG USPP MEL36800LSG

COMPUMOTOR DR-1400A60 USPP DR1400A60

BAUMULLER BUM60-VC-AE-1024 USPP BUM60VCAE1024

MODICON S975-000 USPP S975000

MAGNETEK 53SHC000-0003 USPP 53SHC0000003

ELECTRO CRAFT 9101-1131 NSPP 91011131

Siemens 6ES5 103-8MA03 6ES51038MA03

Siemens 6ES5-465-3AA13 USPP 6ES54653AA13

SIEMENS 6ES5 982-3UA11 6ES59823UA11

SIEMENS S5 6ES5-318-8MC12 ET200U

Siemens /PLC 6ES5-101-8RW11/6ES51018RW11

Siemens 6ES7331-7KB02-0AB0 6ES7 331-7KB02-0AB0

SIEMENS SINUMERIK 6FC5203-0AF02-0AA1 Membrane Keypad

Siemens 6ES5314-3UA11

IBM MT2107 Fibre Interface FICON Adapter Module 24R1058

Xpresskit XK510 interface module by Directed Electronics Viper Python Avital

Siemens 6ES5441-8MA11 6ES54418MA11

Siemens MP270 6AV6 542-0AH10-0AX0 Membrane Keypad

Omron E3N2-D2Y4B-US

Schneider Modicon AS-BDAP-210 DISCRETE OUTPUT MODULE

Schneider Modicon AS-506P-002 USPP AS506P002

Schneider Modicon AS-J890-101 I/O INTERFACE PROCESSOR ASJ890101

Schneider Modicon AS-516P-006 Processor Board Rev C21 (UEX)

Schneider Modicon EK-489 DTA201 RACK W/CARDS 2EA DAP 210/AS-BDA

Schneider Modicon -AS-5540-000

SIEMENS/TI/CTI 505-4216A INPUT MODULE 110VAC 16PTXLNT

SCHNEIDER TSXSUP1051 POWER SUPPLY

Siemens Sinumerik Verteiler Box 6FX2006-1BC01 _ $$

SIEMENS 505-4532 OUTPUT MODULE 5054532

SIEMENS SINUMERIK 810 BOARD 6FX1120-7B

Cortelco Millennium DBCS-16 Digital Telecom Communications Chassis Module LOADED

SIEMENS SIMODRIVE C98043-A1086-L11 07 C98040-A1086--P11-05-86

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 OP

Advantech CompactPCI MIC-3961-A

Allen-Bradley 6185-DACABBZ Series A Touchscreen A4

ABB 3HAA0001-XH IRB6000 Robot Servo Motor Axis 1 (complete with pinion)

ACCURAY 082157-002 NSPP 082157002

A06B-6102-H206#H520 FANUC CONTROLLERS REMANUFACTURED

8030-CRM565 SYMAX INTERFACE MODULE POWER LOGIC CIRCUIT

SIEMENS 6ES5-246-4UA31 NSFP 6ES52464UA31

APC SYCF40KF USPP SYCF40KF

ALLEN BRADLEY 6181P-15TPXPH USPP 6181P15TPXPH

KONE KM781380G01 NSFP KM781380G01

GRACO 236-930 NSFP 236930

PEPPERL & FUCHS IVI-KHA6-4HRX NSPP IVIKHA64HRX

Siemens 6ES5-340-3KB21/6ES5340-3KB21 COMM./INTERFACE MODULE XLNT

SIEMENS 6ES5 440-8MA21 DIGITAL OUTPUT MODULE IN BOX

SIEMENS S5 6ES5-5524-3UA13 Interface Module 6ES555243UA13

Siemens MEMORY CARD 5V FLASH 128KB 6ES5-374-2KG21 6ES5374-2KG21

Siemens 6ES7 223-1PL22-0XA0 6ES7223-1PL22-0XA0 FreeShip

SIEMENS OP7 6AV3 607-1JC30-0AX1 Membrane Keypad ping Worldwide

Qlogic QLE8142-SR 10Gb CNA Dual Port PCIe HBA FCoE with 10Gb optical SFP

GM TECH 1 OBD 2 VEHICLE INTERFACE MODULE 14 PIN DLC SELF TEST ADAPTER AND CABLE

TOTAL CONTROL "QPI21100C2P serA" OPERATOR INTERFACE WITH COMMUNICATION MODULE

Siemens 3RK1903-1CB00 3RK19031CB00

SIEMENS FLASHING PULSE GENERATOR 6DS1922-8AA IN BOX, Seal opened,

Modicon PC-L984-785

Schneider Modicon GOULD B374 ANALOG OUTPUT MODULE AS-B374-001

Schneider Modicon AS-BVIC-224 TESTED 4 Ch Ctr IN ASBVIC224

Schneider Modicon AS-D004-030 USPP ASD004030

Schneider Modicon AS-P180-010

Schneider Modicon AS-BDEP-220 TSX Compact Discrete Input

Schneider Modicon Micro 84 Controller AS-M84A-002 Programmer P370P371 Program Pack

Schneider TELEMECANIQUE XBT-GT-2110 XBTGT2110 with cable

Schneider Lexium 23 AC Servo Driver LXM23CU01M3X 100W

Promise Removable Device PR401US Pegasus R4 4TB RAID System 4x1TB SATA

SIEMENS 6ES5 454-7LA12 OUTPUT MODULE

SIEMENS 6DD3-470-0AD0/6DD3470-0AD0 BOARD XLNT

HONEYWELL MEASUREX DIGITAL 05366901 SERIAL LINE COMMUNICATION MODULE 62759

SIEMENS SIMODRIVE 6SN1145-1BA01-0DA1 6SN11451BA010DA1

SIEMENS SINUMERIK 810D/840DPCU20 6FC5210-0DF00-1AA1

SIEMENS MOORE ACM ADVANCED 39ACM24BDN CONTROL MODULE APACS 24V 21196

ALLEN-BRADLEY Panelview 300 24VDC 2711-B5A1L1 Series F

553VIC10100 MODICON MONITORS CRT REMANUFACTURED

ABB Teach Pendant 3HAB-5386-1/1 #34232

A06B-0153-B077#7076 FANUC SERVO MOTORS REMANUFACTURED

715-031752-206 CAP LOWER ELECTRODE 6"

RELIANCE ELECTRIC 19C401 USPP 19C401

ALLEN BRADLEY 1785-L40L USPP 1785L40L

ALLEN BRADLEY 1398-DDM-020 NSPP 1398DDM020

GENERAL ELECTRIC DS3800NPSE1E1G USPP DS3800NPSE1E1G

TOSHIBA VT130H1U-4220-B0H USPP VT130H1U4220B0H

SYMAX 8030-CRM-510 NSFP 8030CRM510

FISHER ROSEMOUNT 1151AP8S52B1M3 USPP 1151AP8S52B1M3

Siemens 6ES5-095-8MD02 USPP 6ES50958MD02

SIEMENS 6ES5 318-8MB12 INTERFACE ET200U MODULE

SIEMENS 6ES5-930-7AA22/6ES5930-7AA22 POWER SUPPLY XLNT

Siemens 6ES5 712-8AF00 USPP 6ES57128AF00

Siemens 6ED1055-1FB00-0BA1 ping

Siemens LOGO! 6EP1 322-1SH41 6EP1322-1SH41

Rigol Function/Arbitrary Waveform Generator DG2041A 40M

Telemecanique ZB2-BW031

Smema Interface Module 60.009.037

VWIC-2MFT-E1 CISCO 2-PORT RJ-48 MULTIFLEX TRUNK E1

Siemens C7-626 6ES7 626-1DG03-0AE3 Membrane Keypad ping worldwide

Modicon AS-T584-101

Schneider Modicon Automation Inc DAP 216N/AS-BDAP-216N DAP216NASBDAP216N Module

Schneider Modicon AEG/GOULD// AS-B550-101 OUTPUT MODULE 115VAC XLNT

Schneider Modicon AS-B885-002 USPP ASB885002

Schneider Modicon AS-B243-110

Schneider Modicon PC-0984-381 CPU Module AS-9584-000 w/AS-M380-004 & AS-E381-902 NICE

Schneider Modicon AS-P890-000

Schneider Automation / Modicon PanelMate Plus MM-PMC2-200 WARRANTY

SIEMENS TI30525N INPUT MODULE

RELIANCE ELECTRIC 0-57405-E USPP 057405E

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Omron C500-LK003 3G2A5-LK003 Communication Module

SIEMENS SIMODRIVE 462018.7925.1150A6SN1123-1AA00-0CA1 BOARD

SIEMENS SINUMERIK PCU 50 6FC5210-0DF20-0AA0